Hey Remy!

Automata Box

Project Length - 5 weeks

Design Insights

Motive

An automata box is a toy driven by a single crank that controls multiple actions. These simple actions are meant to tell a user a short story.

Design

Hey Remy is an interpretation of a scene in the movie Ratatouille that is created using no glue and only friction-fit joints.

Tools

Analog Sketching

Fusion Modeling

Prototyping

3D Printing

Laser Cutting

Target Audience

Kids

Sold through Disney to kids ages 8-13, especially fans of Ratatouille.

Inspiration

Montessori learning was the main inspiration for this design. Emulating learning styles Kiwi Co. and Crunch labs bring to young kids.

Constraints

With this inspiration in mind, I set my own constraint for my design. No glue, easy assembly, and manufacturable.

Concept Art

Prototypes

Development

Low-fidelity mechanism testing. Here I learned the correct cams and how to streamline the story’s actions.

Refined Prototypes

Tunning

In these prototypes, I honed in on the tolerances for a snug no-glue assembly as well perfecting cam timings.

Fusion Prototypes

3D printed dowel rod adapters

Illustrator Cut Files

In these prototypes, I honed in on the tolerances for a snug no-glue assembly as well perfecting cam timings.

Final Products

Start

The hat starts up, revealing Remy. Chef Skinner is out of the kitchen.

End

The hat goes down, concealing Remy. Chef Skinner comes in Scene. Subtle Lid movement up and down.

Packaging

All Assembled

With the box complete, kids can play all day with this toy. This wooden STEM toy is fun from assembly to completion, all while teaching kids about mechanical engineering and design. Most importantly this toy gets kids into making, with its easy assembly kids would be encouraged to explore more hands-on projects.

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Dial Micro Project